<?xml version="1.0" encoding="UTF-8"?>
<openChecklist version="1.0">
  <title>Aerolite 103 (Kawasaki 340 swap) — Normal and Emergency Procedures</title>
  <contentHash>2758e8ae0d512d361333e011725ec8bf1f9f325545e37b884ac47b8fc7e53019</contentHash>
  <aircraft make="U-Fly-It Light Sport Aircraft" model="Aerolite 103" variant="" category="part103_ultralight"/>
  <verification sourceFidelity="not_applicable" operationalReview="none" completeness="partial"/>
  <rights status="original_expression" license="CC-BY-4.0"/>
  <knownIssue severity="safety_defect">No item has been checked against an aircraft or against the engine manufacturer's manual. Control and switch names may not match any real installation. Do not fly behind this file.</knownIssue>
  <knownIssue severity="content_gap">All RPM, temperature and electrical figures are placeholders, not limitations. Carburettor synchronisation and warm-up procedure must come from the Kawasaki manual for this engine.</knownIssue>
  <knownIssue severity="content_gap">Inherits the parent's gaps: no taxi, takeoff, cruise, descent or landing sections, and only one emergency procedure.</knownIssue>
  <sections>
    <section id="part-103-limitations" phase="limitations" criticality="normal">
      <title>Part 103 Operating Limitations</title>
      <item type="note" index="0" tickable="false" memoryItem="false" indent="0">
        <text>This aircraft is operated as an ultralight vehicle under 14 CFR Part 103. It has no airworthiness certificate and no N-number, and the pilot needs no certificate or medical.</text>
      </item>
      <item type="challenge" index="1" tickable="true" memoryItem="false" indent="0">
        <text>Single occupant only</text>
      </item>
      <item type="challenge" index="2" tickable="true" memoryItem="false" indent="0">
        <text>Day, visual conditions only</text>
      </item>
      <item type="challenge" index="3" tickable="true" memoryItem="false" indent="0">
        <text>Not over congested areas or open-air assemblies of people</text>
      </item>
      <item type="challenge" index="4" tickable="true" memoryItem="false" indent="0">
        <text>Not in Class A, B, C or D airspace without prior ATC authorization</text>
      </item>
      <item type="caution" index="5" tickable="false" memoryItem="false" indent="0">
        <text>Part 103 imposes no maintenance or inspection requirement. Nobody else is checking this aircraft. The preflight is the entire inspection programme.</text>
      </item>
      <item type="caution" index="6" tickable="false" memoryItem="false" indent="0">
        <text>Weight check after the engine swap: the twin and the added battery are heavier than the single they replaced. Confirm the aircraft still meets the Part 103 empty weight limit, because exceeding it makes this an unregistered aircraft rather than an ultralight vehicle.</text>
      </item>
    </section>
    <section id="preflight" phase="preflight_inspection" criticality="normal">
      <title>Preflight Inspection</title>
      <item type="subtitle" index="0" tickable="false" memoryItem="false" indent="0">
        <text>Cockpit</text>
      </item>
      <item type="action" index="1" tickable="true" memoryItem="false" indent="1">
        <text>Master switch</text>
        <response>OFF</response>
      </item>
      <item type="action" index="2" tickable="true" memoryItem="false" indent="1">
        <text>Ignition switches</text>
        <response>OFF</response>
      </item>
      <item type="action" index="3" tickable="true" memoryItem="false" indent="1">
        <text>Fuel shutoff valve</text>
        <response>OFF</response>
      </item>
      <item type="action" index="4" tickable="true" memoryItem="false" indent="1">
        <text>Restraint harness</text>
        <response>CONDITION CHECKED</response>
      </item>
      <item type="action" index="5" tickable="true" memoryItem="false" indent="1">
        <text>Control stick and pedals</text>
        <response>FREE, FULL TRAVEL, CORRECT SENSE</response>
      </item>
      <item type="subtitle" index="6" tickable="false" memoryItem="false" indent="0">
        <text>Airframe</text>
      </item>
      <item type="action" index="7" tickable="true" memoryItem="false" indent="1">
        <text>Wing struts, lift struts and attach bolts</text>
        <response>SECURE, SAFETIED, NO CRACKS</response>
      </item>
      <item type="action" index="8" tickable="true" memoryItem="false" indent="1">
        <text>Sail and fabric</text>
        <response>NO TEARS, SEAMS INTACT, LACING SECURE</response>
      </item>
      <item type="action" index="9" tickable="true" memoryItem="false" indent="1">
        <text>Control cables, pulleys and clevis pins</text>
        <response>CONDITION, SAFETY PINS PRESENT</response>
      </item>
      <item type="action" index="10" tickable="true" memoryItem="false" indent="1">
        <text>Tail surfaces and hinges</text>
        <response>SECURE, FREE MOVEMENT</response>
      </item>
      <item type="action" index="11" tickable="true" memoryItem="false" indent="1">
        <text>Landing gear, tires and bungees</text>
        <response>CONDITION, INFLATION</response>
      </item>
      <item type="subtitle" index="12" tickable="false" memoryItem="false" indent="0">
        <text>Engine and propeller</text>
      </item>
      <item type="warning" index="13" tickable="false" memoryItem="false" indent="0">
        <text>Treat the propeller as live at all times. A two-stroke can fire on a single blade movement with the ignition off if a switch or ground lead has failed. Keep the propeller arc clear and never stand in it.</text>
      </item>
      <item type="action" index="14" tickable="true" memoryItem="false" indent="1">
        <text>Propeller blades and bolts</text>
        <response>NO NICKS OR CRACKS, TORQUE MARKS ALIGNED</response>
      </item>
      <item type="action" index="15" tickable="true" memoryItem="false" indent="1">
        <text>Engine mount and rubber isolators</text>
        <response>SECURE, NO CRACKS</response>
      </item>
      <item type="action" index="16" tickable="true" memoryItem="false" indent="1">
        <text>Exhaust system and springs</text>
        <response>SECURE, NOT CRACKED</response>
      </item>
      <item type="action" index="17" tickable="true" memoryItem="false" indent="1">
        <text>Both carburettors</text>
        <response>LINKAGE FREE AND EVEN, SYNCHRONISATION MARKS ALIGNED</response>
        <detail>New with the twin. An out-of-sync pair makes one cylinder work harder than the other, which on a two-stroke is a path to a holed piston. Not applicable to the single-cylinder baseline aircraft.</detail>
      </item>
      <item type="action" index="18" tickable="true" memoryItem="false" indent="1">
        <text>Fuel lines and primer bulb</text>
        <response>NO CHAFING, NO WEEPING</response>
      </item>
      <item type="action" index="19" tickable="true" memoryItem="false" indent="1">
        <text>Fuel quantity and mix</text>
        <response>CHECKED, CORRECT OIL RATIO</response>
        <detail>Confirm the premix ratio against the Kawasaki manual for this engine and oil. It is not necessarily the same ratio the previous engine used, and running a two-stroke on straight fuel will seize it.</detail>
      </item>
      <item type="action" index="20" tickable="true" memoryItem="false" indent="1">
        <text>Fuel sample</text>
        <response>CLEAR, NO WATER</response>
      </item>
      <item type="subtitle" index="21" tickable="false" memoryItem="false" indent="0">
        <text>Electrical (added with the swap)</text>
      </item>
      <item type="action" index="22" tickable="true" memoryItem="false" indent="1">
        <text>Battery terminals and mount</text>
        <response>SECURE, NO CORROSION</response>
      </item>
      <item type="caution" index="23" tickable="false" memoryItem="false" indent="0">
        <text>There is no alternator. The battery starts the engine and is not recharged in flight. A battery that turned the engine over slowly today will not start it at a away-field, and nothing in Part 103 requires anyone to notice that before you go.</text>
      </item>
    </section>
    <section id="engine-start" phase="engine_start" criticality="normal">
      <title>Engine Start (Kawasaki 340, electric)</title>
      <item type="action" index="0" tickable="true" memoryItem="false" indent="0">
        <text>Area behind aircraft</text>
        <response>CLEAR</response>
      </item>
      <item type="action" index="1" tickable="true" memoryItem="false" indent="0">
        <text>Wheels</text>
        <response>CHOCKED OR BRAKES HELD</response>
      </item>
      <item type="action" index="2" tickable="true" memoryItem="false" indent="0">
        <text>Fuel shutoff valve</text>
        <response>ON</response>
      </item>
      <item type="action" index="3" tickable="true" memoryItem="false" indent="0">
        <text>Primer bulb</text>
        <response>FIRM</response>
      </item>
      <item type="action" index="4" tickable="true" memoryItem="false" indent="0">
        <text>Throttle</text>
        <response>CLOSED</response>
      </item>
      <item type="action" index="5" tickable="true" memoryItem="false" indent="0">
        <text>Choke, both carburettors</text>
        <response>ON TOGETHER AS REQUIRED FOR TEMPERATURE</response>
        <detail>Both must come on and off together. Choking one side only runs that cylinder rich and the other lean.</detail>
      </item>
      <item type="action" index="6" tickable="true" memoryItem="false" indent="0">
        <text>Master switch</text>
        <response>ON</response>
      </item>
      <item type="challenge" index="7" tickable="true" memoryItem="false" indent="0">
        <text>Call "CLEAR PROP"</text>
      </item>
      <item type="action" index="8" tickable="true" memoryItem="false" indent="0">
        <text>Ignition switches</text>
        <response>BOTH ON</response>
      </item>
      <item type="action" index="9" tickable="true" memoryItem="false" indent="0">
        <text>Starter</text>
        <response>ENGAGE IN SHORT BURSTS</response>
      </item>
      <item type="action" index="10" tickable="true" memoryItem="false" indent="0">
        <text>Choke</text>
        <response>OFF PROGRESSIVELY AS ENGINE PICKS UP</response>
      </item>
      <item type="action" index="11" tickable="true" memoryItem="false" indent="0">
        <text>Warm up</text>
        <response>PER ENGINE MANUAL BEFORE ADVANCING THROTTLE</response>
        <detail>The twin takes longer to reach even temperature across both cylinders than the single did. A cold run-up is the classic path to a seizure.</detail>
      </item>
      <item type="action" index="12" tickable="true" memoryItem="false" indent="0">
        <text>Both cylinder head temperatures</text>
        <response>RISING AND ROUGHLY EQUAL</response>
        <detail>A persistent split between cylinders points at a carburettor sync or air leak problem. Nothing on the baseline single-cylinder aircraft corresponds to this check.</detail>
      </item>
    </section>
    <section id="before-takeoff" phase="before_takeoff" criticality="normal">
      <title>Before Takeoff</title>
      <item type="action" index="0" tickable="true" memoryItem="false" indent="0">
        <text>Harness</text>
        <response>TIGHT AND LOCKED</response>
      </item>
      <item type="action" index="1" tickable="true" memoryItem="false" indent="0">
        <text>Controls</text>
        <response>FREE AND CORRECT</response>
      </item>
      <item type="action" index="2" tickable="true" memoryItem="false" indent="0">
        <text>Ignition check</text>
        <response>EACH CIRCUIT, DROP WITHIN LIMITS</response>
      </item>
      <item type="action" index="3" tickable="true" memoryItem="false" indent="0">
        <text>Full throttle static RPM</text>
        <response>PER ENGINE MANUAL FOR THIS PROPELLER PITCH</response>
        <detail>Different from the baseline aircraft: both the engine and the propeller pitch changed. Establish the correct figure for this combination and placard it.</detail>
      </item>
      <item type="action" index="4" tickable="true" memoryItem="false" indent="0">
        <text>Both cylinder head temperatures</text>
        <response>IN RANGE</response>
      </item>
      <item type="action" index="5" tickable="true" memoryItem="false" indent="0">
        <text>Windsock and traffic</text>
        <response>CHECKED</response>
      </item>
      <item type="action" index="6" tickable="true" memoryItem="false" indent="0">
        <text>Engine failure plan</text>
        <response>BRIEFED</response>
        <detail>Decide before takeoff where the aircraft goes if the engine stops at 50 feet, at 200 feet, and at circuit height.</detail>
      </item>
      <item type="caution" index="7" tickable="false" memoryItem="false" indent="0">
        <text>A two-stroke should be treated as an engine that will stop without warning. The twin is smoother than the single it replaced, which makes it easier to trust and no more likely to keep running. Do not depart over terrain that offers no landing option.</text>
      </item>
    </section>
    <section id="engine-failure-after-takeoff" phase="engine_failure_after_takeoff" criticality="emergency">
      <title>Engine Failure After Takeoff</title>
      <item type="warning" index="0" tickable="false" memoryItem="false" indent="0">
        <text>Do not attempt to turn back to the runway. At this aircraft's altitude, speed and glide performance a turn back will stall it.</text>
      </item>
      <item type="action" index="1" tickable="true" memoryItem="true" indent="0" id="efato-attitude">
        <text>Nose</text>
        <response>LOWER IMMEDIATELY TO GLIDE ATTITUDE</response>
      </item>
      <item type="action" index="2" tickable="true" memoryItem="true" indent="0" id="efato-landing-area">
        <text>Landing area</text>
        <response>STRAIGHT AHEAD, WITHIN 30 DEGREES</response>
      </item>
      <item type="action" index="3" tickable="true" memoryItem="true" indent="0" id="efato-fuel">
        <text>Fuel shutoff valve</text>
        <response>OFF</response>
      </item>
      <item type="action" index="4" tickable="true" memoryItem="true" indent="0" id="efato-ignition">
        <text>Ignition switches</text>
        <response>OFF</response>
      </item>
      <item type="action" index="5" tickable="true" memoryItem="true" indent="0" id="efato-master">
        <text>Master switch</text>
        <response>OFF</response>
        <detail>Added with the electrical system. The baseline aircraft has no master switch to turn off.</detail>
      </item>
      <item type="action" index="6" tickable="true" memoryItem="false" indent="0">
        <text>Harness</text>
        <response>TIGHT</response>
      </item>
      <item type="challenge" index="7" tickable="true" memoryItem="false" indent="0">
        <text>Flare and land, accepting damage to the aircraft to protect the occupant</text>
      </item>
    </section>
    <section id="shutdown" phase="shutdown" criticality="normal">
      <title>Shutdown and Securing</title>
      <item type="action" index="0" tickable="true" memoryItem="false" indent="0">
        <text>Throttle</text>
        <response>IDLE</response>
      </item>
      <item type="action" index="1" tickable="true" memoryItem="false" indent="0">
        <text>Ignition switches</text>
        <response>OFF</response>
      </item>
      <item type="action" index="2" tickable="true" memoryItem="false" indent="0">
        <text>Ignition switches</text>
        <response>CONFIRM ENGINE STOPS WITH SWITCHES OFF</response>
        <detail>If the engine continues to run with both switches off, the ignition ground has failed. Stop the engine with the fuel valve and do not fly again until the fault is found.</detail>
      </item>
      <item type="action" index="3" tickable="true" memoryItem="false" indent="0">
        <text>Fuel shutoff valve</text>
        <response>OFF</response>
      </item>
      <item type="action" index="4" tickable="true" memoryItem="false" indent="0">
        <text>Master switch</text>
        <response>OFF</response>
        <detail>Added with the electrical system. Leaving it on flattens a battery that nothing recharges in flight.</detail>
      </item>
      <item type="challenge" index="5" tickable="true" memoryItem="false" indent="0">
        <text>Chock, tie down or hangar the aircraft</text>
      </item>
    </section>
  </sections>
</openChecklist>
